Zhongjun 1500T to 3000T Series Rubber Machines

Date:05-02  Hits:513  Belong to:Industry Trends


1500 A ton of silicone injection machine, mainly used for electric insulators, surge arresters, bushings and other products, is a special industrial equipment with greater equipment locking force, larger equipment platen, and a full hydraulic locking system with a larger opening stroke; high tonnage clamping force matched with 40000cc, cold runner injection, which is more energy efficient and worry-free.


technological transformation



Processing stage

The machine shop is machining the necessary components for manufacturing a large hydraulic press.


Assembly stage

Each team has clear task assignments to ensure on-time delivery within the schedule.



Testing stage

The equipment is undergoing non-stop testing for over a week.




Technological advantages



PART 01


High precision control:


   

This model is equipped with an advanced control system, which can adjust injection speed, pressure, temperature, and time very precisely, ensuring the consistency and repeatability of the products. It uses a German programmable controller (Siemens PLC) known as the “right hand of God”, with a clear and concise circuit design, stable and reliable operation, and a low failure rate.

The large touch screen displays process parameters, with an intuitive interface for easy operation.

Exclusive safety light grid protection device ensures a higher level of equipment operation safety, ensuring operation safety.

The heating plate uses electric heating tubes for heating, with PID closed-loop control to strictly monitor the uniformity of the heating plate temperature.

Using unique design by Zhongjun, this equipment can greatly reduce energy consumption, truly achieving “strong power with minimal loss”.



PART 02

First in, last out (FILO) injection system


Improving stability and reliability: The structural design helps reduce wear on mechanical components. By simplifying the flow path of the molten material and injection action, the burden on mechanical components is reduced, enhancing equipment stability and extending its lifespan. The FILO injection molding machine has a high-precision control system that ensures stability and repeatability during the injection process. This control system can accurately adjust injection speed and pressure to ensure consistency in the molding cycle, thereby improving product quality.


PART 03

Large capacity injection


The pre-plasticized cylinder is heated by thermal oil, ensuring stable and uniform temperature control. The injection volume reaches 40,000CC, enabling more energy-efficient and adhesive-saving cold runner injection, providing continuous empowerment for your factory.



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